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Is your old house drafty in winter, swampy in summer? Almost impossible to heat and cool effectively?
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The heat conveyor within a stud wall cavity
Let's say it's winter. You are pouring heat into your house to stay warm. It's a toasty 75º inside your house. The interior drywall or plaster of the stud cavity is, therefore, nice and warm. Outside, it's 35º. The exterior siding and sheathing enclosing the wall cavity is very cold. The air next to the interior wall draws a little heat from the warm interior drywall and, like all warm air, starts to rise. As it rises, it continues to draw heat from the warm side of the wall. When it gets to the top of the stud cavity, if can no longer rise. But there is more warm air below continuing to rise, pushing up on our little packet of air, crowding it against that frosty exterior side of the wall. As soon as it touches the exterior wall, it starts giving up heat, growing colder.
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A attic ceiling with a paint-on reflectorized radiant barrier from Sherwin-Williams. These products can reflect up to 75% of the heat radiating from the roof.
The only way to combat the effects of radiation is to install a radiant barrier, typically a sheet of foil glued to a paper or plastic backing, to reflect the radiation away from the inner wall cavity. In new wall construction this is accomplished by using foil-faced batts of fiberglass insulation installed while the wall is still open. Foils reflect about 97% of the radiation that strike them.
Installing Vent Chutes: Your attic must have uninterrupted air circulation between the intake vents at the eaves and the exhaust vents at or near the peak of the roof. This circulation helps cool the attic in summer, prevents ice dams in winter and combats the formation of mold and mildew year 'round. To ensure that insulation does not block this circulation, rafter vent chutes are installed to provide a circulation channel. Almost all attics need them, so if you don't have them, think about installing them. They're not expensive.
Your roof, however, is another story. It takes a terrific beating from the sun in summer. So it can be a major contributor to your cooling load. Fortunately it's easier to install radiant barriers in your attic.
Foil chips are promoted as better than flat foil sheets at reflecting radiant heat because they are blown-in in several layers and are less affected by dust.
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H alf a lifetime ago, while in the Army Special Forces, during an era that worried about the Soviets invading Alaska from the Siberian Steppes, some genius in the Pentagon thought it a grand idea that my unit, most of which had just returned from sunny Indo-China, be trained in winter warfare. So they sent us to Arctic Ranger School at frosty Ft. Greely, Alaska.
One of the many useful things we learned was how to survive an arctic blizzard. The trick is to dig a snow cave and climb into it to stay warm.
You need some deep unpacked snow, a U.S. Army M-1943 "Shovel, Folding w/ Cover, Khaki" (or any other shovel), and a candle. After you dig out your cave, climb in and seal the doorway with loose snow. Poke a hole the diameter of your arm near the ceiling for ventilation. Light the candle. In a few minutes the heat from the candle will glaze the ceiling with a thin coat of ice, which prevents dripping as the snow cave warms.
Snow is an excellent insulator, containing millions of little air cavities. It allows very little air transfer, and virtually no heat conduction or convection. Very soon the cave warms to the point at which your heavy parka can be removed. A little while later the candle can be extinguished and your body heat alone is enough to stay nice and toasty for the duration of the storm.
This is a good tim to catch up on all the sleep you missed since boot camp. You might be there for a while. These storms can last for days.
of your heat loss is through air transfer. Controlling and minimizing this transfer is the job of "weatherization" — the process of sealing cracks, gaps and holes (especially around doors, windows, pipes and wiring) with caulk and weatherstripping and replacing drafty doors and windows or weatherproofing them.
Infrared heat loss image. The red areas indicate places where heat loss is occurring. This house needs more attic insulation.
Polyurethane foam being sprayed into a basement ceiling.
The most common petro-foams are isocyanurate and
polyurethane. Both can cure to an open cell or closed cell structure, although polyurethane is usually closed cell and isocyanurate is usually open cell. Open cell structures allow water to penetrate the insulation. Closed cell materials do not, and in many localities closed cell polyurethane foams can be used as a vapor barrier. Closed cell structures are also better at blocking convection. The R-value of open cell foam is about 3.5 per inch — no better than the R-value of cellulose or blow-in fiberglass. Closed cell foam is a much better insulator. When newly installed it has an R-value of about 8 per inch. But over time the value drops to about R-6.25 per inch as the hydro fluoro compounds in the cells leak out and are replaced by air. In a typical 2"x4" stud wall, open cell foam provides a center-of-cavity thermal resistance of about R-13, the same as dense-pack cellulose or fiberglass. Closed cell about R-21.
Rock wool loose fill insulation. Due to its weight, rock wool can settle in wall cavities leaving a small gap at the top of the wall.
This fiberglass insulation is specially formulated by the manufacturer for blowing into close wall cavities, and is guaranteed not to settle and is reported to have a higher R-value than cellulose.
Blown-in Dense-Pack Cellulose Insulation
The torch test: The cellulose will char, but will not burn. The borate additives are so effective your hand will not even get uncomfortable. The borates are also mold inhibitors and very effective insecticides — deadly to bugs, harmless to us.
Properly treated cellulose is permanently fire resistant. Treated cellulose will not burn, in fact, it will barely char. Independent laboratory tests have repeatedly confirmed that cellulose is safe and is approved by all building codes for use in exposed applications — unlike the foams which must be covered with a fire-resistant material. All commercially available cellulose is UL rated for safety. We used to demonstrate the fire resistance of cellulose by holding a clump in one hand, placing a penny on top and melting the penny with a propane torch. The top 1/4" of the cellulose would be charred, but under the char the cellulose was pristine — in fact it was barely warm. Try this test with fiberglass only if your Blue Cross/Blue Shield is fully paid up. (In fact, don't try it at all, just take our word that it will work).
| THE CLEAR WALL R-VALUE OF A 2X4 STUD WALL
The study house included an extra 1/2" of plywood sheathing, possibly added when the house was re-sided. This layer is not typical and has been omitted from the table of results reported here. |
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| R-VALUE FOR 2X4 WALL AT CAVITY AREAS | R-VALUE FOR 2X4 WALL AT STUDS | |||||
| Component | Thickness | R-Value | Component | Thickness | R-Value | |
| Inside Air Film | - | 0.68 | Inside Air Film | - | 0.68 | |
| Interior Plaster | 3/4" | 0.45 | Interior Plaster | 3/4" | 0.45 | |
| Blown-in Cellulose Insulation | 3-3/4" | 13.58 | 2x4 SPF Stud | 3-3/4" | 4.56 | |
| Horizontal Sheathing Boards | 3/4" | 0.93 | Horizontal Sheathing Boards | 3/4" | 0.93 | |
| Felt Building Paper | - | 0.03 | Felt Building Paper | - | 0.03 | |
| Cedar Drop Lap Siding | 1/2" | 0.81 | Cedar Drop Lap Siding | 1/2" | 0.81 | |
| Exterior Air Film | - | 0.17 | Exterior Air Film | - | 0.17 | |
| TOTAL R-VALUE (CAVITY AREA) | 16.9 | TOTAL R-VALUE (STUD AREA) | 7.78 | |||
| CLEAR WALL R-VALUE (CAVITIES AND STUD) | (% stud area x stud R-value) + (% cavity area x cavity R-value) = .17(7.78) + .83(16.9) = | 15.35 | ||||
To gain access to the interior wall cavity, a hole between 1" and 2" is drilled through the exterior wall. If possible, the siding is removed. If it is not possible to remove the siding, a wood plug is used to patch the hole. When sanded flush and painted, it is invisible.
Whatever material you choose, the key to success is careful and ceaselessly vigilant application. Sloppy or unskilled application can defeat even the best insulation material.
Use an approved particulate filtering mask when blowing any form of insulation. Foam insulation requires masks with chemical filters to capture toxic vapors (See illustration above).
All insulation materials can be dangerous if not handled properly. If fiberglass, rock wools or foam gets in your eyes, it can cause serious damage. Cellulose is more benign, but still an irritant. Eye protection in the form of wrap-around tightly sealing goggles are a must. Fiberglass in the lungs can be very serious. Once in, it never gets out. Fiberglass and rock wool were cleared of any role in cancer formation in 2000, but glass in the lungs cannot be good for you. Cellulose is just paper, so less of a concern. But never forget that Brown Lung disease is caused by breathing cotton fibers, so even relatively benign particles can cause damage. So, no matter the material used, always wear a particulate filter mask.
Newly applied loose packed blown-in cellulose insulation in an attic.
In walls, settling is a bigger problem. If the material settles, it leaves a void at the top of the wall which cannot be fixed except by re-drilling and blowing in more material - a nuisance and expensive. So manufacturers and applicators have worked for years to develop the various techniques now known as "dense packing". The material is blown into the wall using a stream of air moving at a relatively high velocity — 100 feet per second or higher. The mixture is deliberately kept very lean — much more air than material. In this environment the insulation behaves much like a liquid, flowing around obstructions and filling all the nooks and bypasses in the wall.
| R-Value of Insulation and Common Construction Materials | ||||
| Insulation Materials | ||||
| Material | Application | Center-of-Cavity R-Value per Inch | R-Value in a 3-1/2" Wall Cavity | |
| Fiberglass Batt (Standard) | Open wall | 3.14 | 11.00 | |
| Fiberglass Batt (Dense) | Open wall | 3.71 | 13.00 | |
| Fiberglass Batt (Dense - Foil Backed) | Open wall | 4.30 | 15.00 | |
| Fiberglass Blow-in (Loose Pack) | Attic | 2.20-2.75 | - | |
| Rock Wool Batt | Open wall | 3.10 | 10.85 | |
| Rock Wool Blow-in (Loose Pack) | Attic | 3.10 | - | |
| Rock Wool Blow-in (Dense Pack) | Open/Closed Wall | 3.70 | 12.95 | |
| Cellulose Blow-in (Loose Pack) | Attic | 3.13-3.50 | - | |
| Cellulose Blow-in (Dense Pack) | Open/Closed Wall | 3.71-4.00* | 13.00 | |
| Expanded Polystyrene (EPS, Beadboard) | Attic, Open Wall | 4.00 | 14.00 | |
| Extruded Polystyrene (XPS) | Attic, Basement, Open Wall | 5.00 | 17.50 | |
| Polyurethane Foam (Closed Cell) | Attic, Basement, Open/Closed Wall | 6.25 | 21.88 | |
| Construction Materials | ||||
| Material | R-Value per Inch (If Applicable) | R-Value | ||
| Concrete Block 4" | - | 0.80 | ||
| Concrete Block 8" | - | 1.11 | ||
| Concrete Block 12" | - | 1.28 | ||
| Brick 4" Common | - | 0.80 | ||
| Poured Concrete | 0.08 | - | ||
| Spruce, Fir, Pine Lumber | 1.40 | - | ||
| Cedar Lumber | 1.33 | - | ||
| Plywood | 1.25 | - | ||
| Fiberboard | 2.84 | - | ||
| Hardboard | - | 0.34 | ||
| Wood Lap Siding | - | 0.80 | ||
| Aluminum, Steel, Vinyl Siding | - | 0.61 | ||
| Aluminum, Steel, Vinyl Siding with 1/2" Insulating Board Backer | - | 1.80 | ||
| Felt Building Paper | - | 0.03 | ||
| Gypsum Board Drywall (1/2") | - | 0.45 | ||
| Wood Paneling (3/8") | - | 0.47 | ||
| Particle Board | 1.31 | - | ||
| Hardwood Flooring | 0.81 | - | ||
| Vinyl Tile, Vinyl Sheet, Linoleum | - | 0.05 | ||
| Carpet (Fiber Pad) | 2.08 | |||
| Carpet (Rubber Pad) | 1.23 | |||
| Asphalt Shingles | 0.44 | |||
| Wood Shingles, Shakes | 0.97 | |||
| Single Panel Window Glass | 0.91 | |||
| Single Panel Window Glass with Storm Window | 2.20 | |||
| Double Pane Window Glass | 3.00 | |||
| Double Pane Window Glass w/ Argon Fill | 3.50 | |||
| Still Air and Dead Air Films | ||||
| Description | R-Value per Inch | R-Value | ||
| Dry, Still Air | 3.6 | - | ||
| Interior Ceiling Film | - | 0.61 | ||
| Interior Wall Film | - | 0.68 | ||
| Exterior Wall Film | - | 0.17 | ||
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